Electric tricycle daily maintenance guide: key steps to extend life

Electric tricycle daily maintenance guide: key steps to extend life

 

As a practical means of transportation, the service life and performance of electric tricycles largely depend on the quality of daily maintenance. Based on maintenance guides from multiple professional sources, I have compiled a comprehensive and practical electric tricycle daily maintenance manual for you to help you scientifically maintain your car, avoid common faults, and significantly extend its service life.

 

1. Daily basic inspection (10-minute self-inspection)

A quick inspection before daily riding can effectively prevent sudden failures and ensure driving safety:

 

1.Battery system inspection

 

Check whether the battery compartment is dry and clean, and there is no accumulation of debris

 

Check whether the charging port is oxidized and blackened (can be wiped with a dry cloth)

When the power is less than 30%, it should be charged in time to avoid deep discharge and damage to the battery

 

2.Mechanical structure inspection

 

Quickly check whether there are cracks in the frame welding (especially the cargo box connection)

Check whether key fasteners such as the rear axle bolts are loose (it is recommended to carry a simple wrench with the vehicle)

 

3.Safety system verification

 

Test whether the brake line is intact, and squeeze the brake to feel whether the rebound force is normal

Confirm that the lights and turn signals are all working properly (important safety guarantee in rainy and foggy weather)

 

2. Key points for core component maintenance

 

1. Battery maintenance - the "heart" of electric vehicles

The battery is the most expensive part of the electric tricycle. Scientific maintenance can extend its life by 2-3 times:

 

Charging principles:

"Shallow discharge and frequent charging": It is best to charge when the remaining power is 30%-50% to avoid complete exhaustion

The charging time is controlled within 8-10 hours, and the power is turned off in time after the green light comes on to prevent overcharging

Avoid using roadside fast charging stations, and large currents will seriously damage the battery

Special precautions:

The capacity decreases in low temperatures in winter, and pedal assistance should be increased

Avoid charging during high temperature periods of 11:00-15:00 in summer (battery temperature>45℃ should be stopped immediately)

When not used for a long time, recharge at least once every half a month

Advanced maintenance:

Perform a deep discharge and then recharge every 2 months to balance the performance of the battery pack

After 6 months of use, the battery position can be rotated (the second battery can be replaced by the first battery position)

Appropriately add distilled water to the lead-acid battery at 9-10 months (requires professional personnel)

 

2. Motor maintenance - the core of the power system

Motor failure will directly cause the vehicle to be unable to drive, and daily attention should be paid to:

 

Waterproof and rust-proof​:

Wipe the motor housing dry in time after riding in rainy days to prevent water from entering the interior and rusting

The wading depth must not exceed the center of the wheel hub, otherwise the power should be turned off immediately for inspection

Abnormal handling​:

When abnormal noise, heat or insufficient power occurs, it should be immediately stopped and professionally repaired

When replacing the motor, pay attention to matching the original specifications and be wary of refurbished motors

Gear maintenance​:

Replace the special gear oil every 2,000 kilometers or half a year, with a moderate amount of oil

If the differential leaks, the oil seal should be replaced in time to prevent lubricating oil from entering the coil

 

3. Braking system - the first guarantee of safety

Brake failure is a major accident hazard and must be maintained regularly:

 

Weekly inspection​:

Test the brake feel, adjust immediately if it becomes lighter or cannot stop

Check the wear of the brake pads, and replace them when the remaining thickness is less than 1/3

Monthly maintenance​:

Clean dust and debris from the brake system to prevent jamming

Check the brake power-off device: prop up the rear wheel to start the motor, and lightly hold the brake handle to immediately cut off the power

Adjustment standard​:

The gap between the brake handle and the handle cover should be kept at a distance of one finger (about 10mm)

The brake pads on both sides are parallel to the contact surface of the rim, and the deviation is consistent

 

III. Periodic deep maintenance

1. Monthly maintenance items

 

Tire maintenance​:

Check tire pressure: 2.8-3.0bar for front wheel/3.5-4.0bar for rear wheel (refer to vehicle marking)

Inflation tips: First inflate to standard pressure, rotate the rim and tap the tire evenly, then add air to make the tire lip and rim fit perfectly

Tightening inspection​:

Fully check whether the front and rear forks, handlebars, flat fork middle shaft, rear shock absorber and other fasteners are loose

Tighten the bolts of the whole vehicle and apply anti-rust liquid

Lubrication maintenance​:

Add grease to the rotating parts such as the front axle, rear axle, middle shaft, flywheel, etc. (molybdenum disulfide grease is recommended)

Note: It is strictly forbidden to oil the brake pads and tires!

 

2. Semi-annual maintenance items

Transmission system:

Disassemble and clean the chain or belt transmission system

Check the gearbox oil quality and replace the special grease if necessary

Electrical system:

Check whether the whole vehicle line is damaged or aged, and whether the joints are firm

Clean the controller heat sink to ensure good heat dissipation

Body protection:

Check whether the frame is rusted and repaint it in time

Wash the vehicle thoroughly and dry it, especially around the electrical components

 

IV. Seasonal special maintenance

1. Summer maintenance focus

Temperature control:

Avoid charging during the high temperature period at noon to prevent the battery from overheating

Please park in a cool place as much as possible, and use a sunshade if necessary (must comply with regulations)

Tire adjustment:

Appropriately reduce the tire pressure (0.2-0.3bar lower than the standard value) to prevent high temperature tire blowout

Avoid long-term exposure to the sun causing tire aging

2. Maintenance focus in rainy season

Waterproof measures​:

Cover with rainproof cloth when parking, pay special attention to covering the battery compartment and controller

Wipe the motor and electrical components dry immediately after wading

Driving precautions​:

The depth of accumulated water should not exceed the center line of the wheel hub, otherwise it should be bypassed or pushed

Avoid direct flushing with high-pressure water guns to prevent water from penetrating into electrical components

 

3. Winter maintenance focus

Battery protection:

Keep the power above 30% to avoid deep discharge at low temperature

The charging environment temperature is not lower than 0℃, and charging can be done indoors

Driving habits:

Use pedal assistance first when starting to avoid high current discharge

Pair pedaling when riding uphill or against the wind to reduce the burden on the battery

 

V. Develop good driving habits

Scientific driving methods can significantly extend the life of the vehicle:

 

1.Starting and accelerating:

 

Turn the speed control handle slowly when starting to avoid instantaneous overload of the motor

Avoid "contradictory operation" of braking and accelerating at the same time

2.Note during driving:

 

Maintain a constant speed (recommended 15-18km/h) and reduce frequent starting and stopping

The load should not exceed 100kg, and pedal assistance should be increased when overloaded

3.Special operations :

 

Avoid turning the steering wheel sharply in place to reduce abnormal tire wear

It is normal to feel greater resistance when reversing

Sixth, emergency treatment of common problems

In the following situations, the vehicle should be stopped and sent for repair immediately:

 

1.The vehicle is still moving when the handle is loosened:

 

Immediately turn off the electric door lock and send it for repair to check the controller or speed control system

 

2.The battery life suddenly decreases:

 

It may be a single battery failure, which requires professional inspection

 

3.Motor abnormality:

 

Abnormal noise, severe vibration or obvious power reduction, do not continue to use

 

4.Vehicle immersion:

 

Immediately cut off the power and remove the battery, and send it for inspection after thorough drying

Professional reminder: The electrical system structure of the electric tricycle is complex, and users should not disassemble and repair it by themselves. If you encounter problems that cannot be solved, you should contact professional after-sales personnel in time

 

Through this system maintenance plan, your electric tricycle can not only maintain the best performance, but also extend its service life by 3-5 years. Remember: The cost of preventive maintenance is much lower than that of fault repair. Only by developing good maintenance habits can your car truly become a reliable travel partner!